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Illuminating Chemical Storage Safety: Unleashing the Potential of Advanced Monitoring Solutions

Andrae Navaratne
As the curtain rises on each new day, Ellenex's legacy continues, rewriting the narrative of chemical storage and safety for generations to come.
 

Chemical Storage Monitoring
Chemical Storage Monitoring
  • Partner: New Zealand company

  • Client: One of the largest industrial plants in New Zealand

  • Technology: NB-IoT

 

In a world where chemical substances drive industrial progress, ensuring their safe storage is paramount. This success story unveils how cutting-edge monitoring solutions are reshaping the landscape of chemical storage, elevating safety protocols, and mitigating risks for industries worldwide. Chemical storage management is a critical aspect of various industries, ensuring the safety, compliance, and efficient utilization of acid/alkaline bases. We will delve into a real-world challenge faced by one of our clients and how Ellenex's innovative solution transformed their operations.

Hazardous substances a major contributor to the estimated 600-900 deaths and 30,000 cases of serious ill health from work-related disease each year in New Zealand.

Our client, a leading chemical storage plant, was grappling with the complexities of monitoring and managing their vast inventory of such constituents. Compliance with stringent safety regulations, preventing accidents, and minimizing the risk of chemical spills were their top priorities. The client needed a comprehensive solution that could provide near real-time insights into their chemical storage conditions while streamlining their monitoring process. Ellenex proposed the PLC2-N: NB-IoT|CAT-M1 Submersible Level Sensor - Corrosion Resistant (Standard Model), which has a Ceramic diaphragm with a PVDF process connection, and Teflon-coated cable for Remote Chemical Tank Level Monitoring of corrosive liquid media along with the Ellenex Software Platform. The platform's unique features, including role-based access control mechanisms and advanced data visualization, stood out as the perfect fit for our client's needs. The sensors could be easily deployed across their storage facilities, continuously capturing vital data. During the implementation phase, several challenges emerged. Integrating the sensors into the existing infrastructure, ensuring compatibility, and managing data flow were among the key hurdles. Ellenex's team of experts worked closely with the client, developing customized solutions to overcome these obstacles. This collaborative approach showcased Ellenex's differentiator – a commitment to tailoring ruggedized end-to-end remote monitoring solutions to unique client requirements and satisfaction. This technology not only provides near real-time insights into chemical storage conditions but also offers predictive analytics, allowing the client to anticipate potential issues and take proactive measures. The added value lies in minimizing downtime, reducing operational costs, and enhancing overall safety. Throughout the project, Ellenex collaborated with leading experts in chemical storage safety to ensure the highest standards were met. The results were transformative – the client's chemical storage management became more streamlined, efficient, and compliant. Chemical spill incidents decreased significantly, leading to a safer working environment and reduced environmental impact. The partnership between Ellenex and the client yielded not only impressive results but also strengthened the industry's commitment to responsible chemical storage practices. In conclusion, this success story highlights the power of innovative technology in addressing complex industrial challenges. Ellenex's chemical storage monitoring solution exemplifies how cutting-edge IoT technology, tailored solutions, and collaborative partnerships can drive success and make a lasting impact on industries that deal with hazardous materials. As the industry continues to evolve, it's reassuring to know that companies like Ellenex are at the forefront, paving the way for safer, more efficient, and sustainable practices.

 


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  • Air Compressor Operation Monitoring

  • Asset Cathodic Protection Monitoring

  • Asset Temperature Monitoring

  • Boilers Pressure and Temperature Monitoring

  • Building Structural Health Monitoring

  • Chemical Tanks Level Monitoring

  • Data Centre and Clean Room Pressure Monitoring

  • Diesel Delivery Management

  • Differential Pressure Monitoring

  • Dump Truck Overload and Operation Monitoring

  • Dust Collection System Monitoring

  • Farm Fish Operation Monitoring

  • Flood Monitoring

  • Frozen Food Delivery Management

  • Grain Silo Level Monitoring

  • HVAC Air Filter Performance Monitoring

  • HVAC Airflow Monitoring

  • Hydraulic Systems Overload Monitoring

  • Industrial Gas Cylinders Level Monitoring

  • Industrial Water Meters Digitalisation

  • Land Movement Monitoring

  • Liquid Storage Tank Level Monitoring

  • Manhole Blockage Monitoring

  • Milk Tank Level Monitoring

  • Negative Pressure Monitoring

  • Operational System Digitalisation

  • Pipe Temperature and Pressure Monitoring

  • Pump Pressure Monitoring

  • Rain Level Monitoring

  • Remote Diesel Tank Level Monitoring

  • Soil Moisture Monitoring

  • Trucks Overload Monitoring

  • Underground Water Pipeline Pressure Monitoring

  • Waste Liquid Delivery Management

  • Wastewater Pipe Pressure Monitoring

  • Water Filter Performance Monitoring

  • Water Quality Monitoring

  • Water Supply Monitoring

  • Water Tank Level Monitoring

  • Water Wells Level Monitoring

Key pre-configured Industrial IoT solutions

Main Industrial IoT Sensors: 

  • PTS2: Industrial Pressure (0.2bar to 1,000bar)

  • PTC2: Corrosive Resistant Pressure

  • PTD2: Pressure Sensor with Built-in Temperature Sensor

  • PTDH2: High Temperature Pressure and Temperature Sensor

  • PTG2: Pressure with Built-in GPS

  • PTS3: IP68 Pressure Sensor

  • PTF2: Flush Type Pressure Sensor

  • PTF2: Thich film Flush type Pressure

  • PTE2: Earth Pressure Sensor

  • PDS2: Industrial Differential Pressure Sensor

  • PDG2: DP with Built-in GPS

  • PDT2: Ultra Low Range Air Pressure and Temperature

  • PLS2: Submersible Level (1m to 200m range)

  • PLC2: Corrosive Resistant Level (Titanium)

  • PLD2: Level Sensor with Built-in Temperature

  • PLG2: Level Sensor with Built-in GPS

  • PLS3: Submersible Level Sensor with IP68 Housing

  • PLM2: Well Level Sensor (15.8mm Sensor Head, 2in Housing)

  • PLMD2: Well Level and Temperature Sensor

  • TTS2: Industrial Temperature Sensor

  • TTG2: Temperature Sensor with Built-in GPS

  • TTS3: Temperature Sensor with IP68 housing

  • TTS2: Pipe Temperature Sensor

  • DUS3: IP68 Ultrasonic Level Sensor

  • DRC3: IP68 Corrosive Radar Sensor (8m and 30m range)

  • FMS2: Industrial Water Meter Interface

  • CSD2: Conductivity Salinity and Temperature sensor

  • CTR2: Turbidity and Temperature Sensor

  • CPH2: pH, ORP and Temperature Sensor

  • CDO2: Dissolved Oxygen and Temperature Sensor

  • MSS2: Soil Moisture Sensor

  • MAS2: Outdoor Humidity Sensor

  • MRS2: Rain Sensor (Tipping bucket)

  • ECP2: Cathodic Protection Sensor

  • RS1-4/20: Single channel 4-20mA Interface

  • RS1-P: Single channel Pulse Interface

  • RS1-SDI: Single channel SDI-12 Interface

  • RS1-M: Single channel Modbus Interface

  • RS1-Pt: Single channel Pt100 Interface

  • RM1: Multi-channel Interface

  • RM4-4/20: Multi-channel Interface (4 x 4-20mA Sensor)

  • RM4-Pt: Multi-channel Interface (4 x Pt Sensor)

  • RM4-M: Multi-channel Interface (4 x Modbus)

  • RM4-mV: Multi-channel Interface (4 x mV Sensors)

  • RM4-Pulse: Multi-channel Interface (4 x Pulse Counter)

  • RM4-0/10: Multi-channel Interface (4 x 0-10V Sensor)

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