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Rain or Shine: Pumps on Demand with Smart IoT Water Management

Mohan Krishna Polavarapu

In today's world, where resource management and sustainability are of paramount importance, leveraging Internet of Things (IoT) technology can be a game-changer. In this blog, we'll explore the use of a rain sensor and control unit that operates on NB-IoT/CAT-M1 networks to efficiently manage water resources. Specifically, we'll discuss how this technology can be used to control pumps that feed water to tanks, ensuring optimal usage and conservation.



A farm which is about to receive rain


Understanding the System: Before diving into the details, let's get a clear picture of the components at play:

  • Rain Sensor: The rain sensor is a key component of the system. It is designed to detect the presence and intensity of rain. These sensors typically employ various technologies, such as capacitive, resistive, or optical, to determine the moisture level.

  • Control Unit: The control unit is responsible for processing the data received from the rain sensor and making decisions based on predefined rules and conditions. It also communicates with the pumps.

  • NB-IoT/CAT-M1 Network: These low-power, wide-area (LPWA) networks are designed for IoT applications. They provide excellent coverage and energy efficiency, making them ideal for remote and battery-powered devices.

How It Works: The rain sensor continually monitors the environmental conditions. When it detects rain, it sends data to the control unit via the NB-IoT/CAT-M1 network. The control unit then uses this data to make informed decisions about the operation of water pumps. Here's a simplified version of the process:

  1. Data Collection: The rain sensor gathers data about precipitation. This data includes factors like the rate and volume of rainfall.

  2. Data Transmission: The sensor sends this data to the control unit through the NB-IoT/CAT-M1 network. These networks are well-suited for IoT applications, as they offer low power consumption and long-range connectivity.

  3. Decision-Making: The control unit processes the incoming data and determines whether it's necessary to turn the water pumps on or off. It does this by comparing the rainfall data to predefined thresholds or rules.

  4. Pump Control: If the control unit decides that water is needed (e.g., if rainfall is insufficient), it activates the water pumps to fill the tanks. Conversely, if the rainfall is substantial, it turns off the pumps to conserve water.

Enhanced Logic for Efficiency: In addition to the basic rain-triggered control, we can further enhance the system's efficiency with embedded logic and conditional codes. Here's how it works:

Rainfall Threshold Logic:

  • The rain sensor continually monitors rainfall and can trigger the embedded logic when specific conditions are met. For example, if the rain sensor detects rainfall above a predefined threshold, it will send a signal to the pump controller.

  • The pump controller, with its embedded logic, will interpret this signal. If the rainfall is above the threshold, it will send a command to switch off the pump responsible for feeding water to the tank. This prevents the unnecessary filling of tanks during rain.

  • If the rainfall remains below the threshold, the pump controller will maintain the pump's operation.

Tank Level Feedback:

  • In addition to rain-sensing, incorporating a tank-level sensor is a valuable aspect of this IoT system.

  • The tank level sensor measures the water level in the tank. If the tank level approaches its capacity or a predefined threshold, it sends feedback to the pump controller.

  • The embedded logic in the pump controller will process this feedback. If the tank is close to being full, the controller will send a command to switch off the pump to prevent overfilling the tank.

Benefits of Embedded Logic and Conditional Codes:

  • Real-time Decision Making: Embedded logic enables real-time decision-making, reducing response time to changing conditions.

  • Local Autonomy: The system can operate autonomously without constant reliance on a central server or cloud services, which is particularly useful in remote or critical applications.

  • Efficiency: By making on-the-spot decisions based on local sensor data, the system operates more efficiently, reducing energy and water waste.

  • Reliability: Embedded logic is typically more reliable and robust, as it's less dependent on external factors like network connectivity.

  • Scalability: This architecture can be easily scaled to accommodate multiple sensors, pumps, and tanks in a network.


Using embedded logic and conditional codes to control pumps based on rain sensor data and tank level feedback is a practical and efficient approach to managing water resources. This local intelligence allows for quick, reliable, and autonomous decision-making, which is especially valuable in remote or critical applications. As IoT technology continues to advance, such solutions contribute to more sustainable and resource-efficient operations.

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  • Air Compressor Operation Monitoring

  • Asset Cathodic Protection Monitoring

  • Asset Temperature Monitoring

  • Boilers Pressure and Temperature Monitoring

  • Building Structural Health Monitoring

  • Chemical Tanks Level Monitoring

  • Data Centre and Clean Room Pressure Monitoring

  • Diesel Delivery Management

  • Differential Pressure Monitoring

  • Dump Truck Overload and Operation Monitoring

  • Dust Collection System Monitoring

  • Farm Fish Operation Monitoring

  • Flood Monitoring

  • Frozen Food Delivery Management

  • Grain Silo Level Monitoring

  • HVAC Air Filter Performance Monitoring

  • HVAC Airflow Monitoring

  • Hydraulic Systems Overload Monitoring

  • Industrial Gas Cylinders Level Monitoring

  • Industrial Water Meters Digitalisation

  • Land Movement Monitoring

  • Liquid Storage Tank Level Monitoring

  • Manhole Blockage Monitoring

  • Milk Tank Level Monitoring

  • Negative Pressure Monitoring

  • Operational System Digitalisation

  • Pipe Temperature and Pressure Monitoring

  • Pump Pressure Monitoring

  • Rain Level Monitoring

  • Remote Diesel Tank Level Monitoring

  • Soil Moisture Monitoring

  • Trucks Overload Monitoring

  • Underground Water Pipeline Pressure Monitoring

  • Waste Liquid Delivery Management

  • Wastewater Pipe Pressure Monitoring

  • Water Filter Performance Monitoring

  • Water Quality Monitoring

  • Water Supply Monitoring

  • Water Tank Level Monitoring

  • Water Wells Level Monitoring

Key pre-configured Industrial IoT solutions

Main Industrial IoT Sensors: 

  • PTS2: Industrial Pressure (0.2bar to 1,000bar)

  • PTC2: Corrosive Resistant Pressure

  • PTD2: Pressure Sensor with Built-in Temperature Sensor

  • PTDH2: High Temperature Pressure and Temperature Sensor

  • PTG2: Pressure with Built-in GPS

  • PTS3: IP68 Pressure Sensor

  • PTF2: Flush Type Pressure Sensor

  • PTF2: Thich film Flush type Pressure

  • PTE2: Earth Pressure Sensor

  • PDS2: Industrial Differential Pressure Sensor

  • PDG2: DP with Built-in GPS

  • PDT2: Ultra Low Range Air Pressure and Temperature

  • PLS2: Submersible Level (1m to 200m range)

  • PLC2: Corrosive Resistant Level (Titanium)

  • PLD2: Level Sensor with Built-in Temperature

  • PLG2: Level Sensor with Built-in GPS

  • PLS3: Submersible Level Sensor with IP68 Housing

  • PLM2: Well Level Sensor (15.8mm Sensor Head, 2in Housing)

  • PLMD2: Well Level and Temperature Sensor

  • TTS2: Industrial Temperature Sensor

  • TTG2: Temperature Sensor with Built-in GPS

  • TTS3: Temperature Sensor with IP68 housing

  • TTS2: Pipe Temperature Sensor

  • DUS3: IP68 Ultrasonic Level Sensor

  • DRC3: IP68 Corrosive Radar Sensor (8m and 30m range)

  • FMS2: Industrial Water Meter Interface

  • CSD2: Conductivity Salinity and Temperature sensor

  • CTR2: Turbidity and Temperature Sensor

  • CPH2: pH, ORP and Temperature Sensor

  • CDO2: Dissolved Oxygen and Temperature Sensor

  • MSS2: Soil Moisture Sensor

  • MAS2: Outdoor Humidity Sensor

  • MRS2: Rain Sensor (Tipping bucket)

  • ECP2: Cathodic Protection Sensor

  • RS1-4/20: Single channel 4-20mA Interface

  • RS1-P: Single channel Pulse Interface

  • RS1-SDI: Single channel SDI-12 Interface

  • RS1-M: Single channel Modbus Interface

  • RS1-Pt: Single channel Pt100 Interface

  • RM1: Multi-channel Interface

  • RM4-4/20: Multi-channel Interface (4 x 4-20mA Sensor)

  • RM4-Pt: Multi-channel Interface (4 x Pt Sensor)

  • RM4-M: Multi-channel Interface (4 x Modbus)

  • RM4-mV: Multi-channel Interface (4 x mV Sensors)

  • RM4-Pulse: Multi-channel Interface (4 x Pulse Counter)

  • RM4-0/10: Multi-channel Interface (4 x 0-10V Sensor)

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